Techniques for Operations Efficiency - 2

Select The Blank
Question
Kaizen projects are managed by ________
Correct Answer
Cross functional team
Your Answer
Management

Select The Blank
Question
In traditional purchasing ________ inventory is required.
Correct Answer
Plenty of
Your Answer
Plenty of

Multiple Choice Single Answer
Question
Seiton means
Correct Answer
Place for everything and everything on place
Your Answer
Place for everything and everything on place

Select The Blank
Question
CFT ( cross functional team ) consisting of ________
Correct Answer
Operators, supervisors from different departments
Your Answer
Operators, supervisors from different departments

True/False
Question
The flow charts are prepared to enhance the employees understanding of the process by indicating interrelationship within the process.
Correct Answer
True
Your Answer
True

Select The Blank
Question
Seiketsu is to ensure that ________ of first three 'S' i.e. Seiri, Seiton & Seiso.
Correct Answer
Implementation
Your Answer
Implementation

True/False
Question
Seiso means cleaning the workplace, is the responsibility of sweeper or cleaning person.
Correct Answer
False
Your Answer
False

Multiple Choice Multiple Answer
Question
Six sigma organization consists of :-
Correct Answer
Champions , Black Belts , Green Belts
Your Answer
Champions , Black Belts , Green Belts

Multiple Choice Multiple Answer
Question
Examples of Muda of motion are :-
Correct Answer
Lifting objects , Walking to reach object , Searching for object
Your Answer
Lifting objects , Walking to reach object , Searching for object

True/False
Question
Number of operation can change according to production requirement in U-Line arrangement.
Correct Answer
False
Your Answer
True

Multiple Choice Multiple Answer
Question
Benefits from SMED are :-
Correct Answer
Reduce work in process , Better average daily production , Increase capacity
Your Answer
Reduce work in process , Better average daily production , Increase capacity

Select The Blank
Question
Ratio of ________ to the number of pieces inspected is called fraction defectives.
Correct Answer
Number of item rejected
Your Answer
Number of item rejected

True/False
Question
Ideally the histogram will a bell shape tapering away on both sides from average value.
Correct Answer
True
Your Answer
False

Select The Blank
Question
Cost of quality may account for ________ % of portion of the company's turnover.
Correct Answer
20-30%
Your Answer
20-30%

Match The Following
Question
Correct Answer
Your Answer
Ideally the histogram will have a bell shape
Tapering away on the both sides from average value
Tapering away on the both sides from average value
Histogram is a graphical display of distribution of measurements and
Reveals the amount of variation within the process
Reveals the amount of variation within the process
Histogram is a diagrammatic presentation of
The frequency distribution of a characteristics
The frequency distribution of a characteristics
The shape of histogram can
Provide a clue about the quality of the lot
Provide a clue about the quality of the lot

Multiple Choice Multiple Answer
Question
Cpk =
Correct Answer
(x - USL)/3 sigma , (x - LSL)/3 sigma
Your Answer
(x - USL)/3 sigma , (x - LSL)/3 sigma

True/False
Question
A radar chart is combination of a circle & line graph
Correct Answer
True
Your Answer
True

True/False
Question
Control limits of control charts should be revised from time to time as additional data is accumulated.
Correct Answer
True
Your Answer
True

Multiple Choice Single Answer
Question
Rushing to complete a job is considered symptom of :-
Correct Answer
Poor planning
Your Answer
Poor planning

Select The Blank
Question
________ waste is probably the biggest waste in most of the organizations.
Correct Answer
Time
Your Answer
Time

True/False
Question
Inspection is poor method of assuring 100% quality.
Correct Answer
True
Your Answer
False

True/False
Question
Presentation of graphs in pictorial form of data collection are for easy understanding.
Correct Answer
True
Your Answer
True

Match The Following
Question
Correct Answer
Your Answer
Kanban
Pull system
Pull system
Work standards
Best way of doing job
Reducing breakdown of machines
TPM
Reducing breakdown of machines
Best way of doing job
JIT
Waste elimination
Waste elimination

Multiple Choice Multiple Answer
Question
Implementation of TPM in Indian industries is difficult due to :-
Correct Answer
Lack of knowledge of the TPM , Resistance to change , Fear to loss of job
Your Answer
Lack of knowledge of the TPM , Resistance to change , Fear to loss of job

Multiple Choice Multiple Answer
Question
Actions that can be thought for the process having process capability is smaller than specification tolerance are:-
Correct Answer
Reduction in inspection , Use of less precision machine , Possibility of squeezing tolerances
Your Answer
Use of less precision machine , Possibility of squeezing tolerances , Reduction in inspection

Multiple Choice Multiple Answer
Question
Role of champions are :-
Correct Answer
Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects
Your Answer
Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects

Multiple Choice Single Answer
Question
Poka-yoke for employee not performing work as per established method is :-
Correct Answer
Implement work standard
Your Answer
Implement work standard

True/False
Question
Inadequate maintenance of machine leads to muda of defects
Correct Answer
True
Your Answer
False

Select The Blank
Question
Histogram is a diagrammatic presentation of the ________ distribution of characteristics such as strength, diameter, etc.
Correct Answer
Frequency
Your Answer
Frequency

Multiple Choice Multiple Answer
Question
Types of meetings held in DWM are :-
Correct Answer
Daily PDCA meeting , Weekly PDCA meeting , Monthly PDCA meeting
Your Answer
Daily PDCA meeting , Weekly PDCA meeting , Monthly PDCA meeting

Select The Blank
Question
________ is responsible for effective implementation of action plan's under TPM.
Correct Answer
Steering committee
Your Answer
Maintenance department

Select The Blank
Question
________ is an effect due to the muda of defect.
Correct Answer
Wear & tear of parts while disassembling
Your Answer
Wear & tear of parts while disassembling

Multiple Choice Single Answer
Question
Participants of the groups for quality circles should be decided by :-
Correct Answer
Employees coming together by their own enthusiasm
Your Answer
Employees coming together by their own enthusiasm

Multiple Choice Single Answer
Question
Japanese concept of good house keeping is for:
Correct Answer
Good environment for quality products
Your Answer
Good environment for quality products

Select The Blank
Question
Japanese believe that when they are ________ they are cleaning there minds too.
Correct Answer
Cleaning
Your Answer
Cleaning

Multiple Choice Single Answer
Question
Initiative CA/PA for customer complaint is check point for :-
Correct Answer
Response to customer complaint
Your Answer
Response to customer complaint

Multiple Choice Multiple Answer
Question
Breakdown problem may be stratified by :-
Correct Answer
Sections , Machines , Type of breakdown (e.g mech. Or electrical)
Your Answer
Machines , Type of breakdown (e.g mech. Or electrical)

Multiple Choice Multiple Answer
Question
Customer contact staff need training in areas like :-
Correct Answer
Questioning skills , Listening skills , Telephone attending techniques
Your Answer
Questioning skills , Listening skills , Telephone attending techniques

Multiple Choice Single Answer
Question
To sustain the 5-S throughout the months best method is :-
Correct Answer
Start surprise internal audits
Your Answer
Declare prizes

Multiple Choice Single Answer
Question
Recording of the entire setup operators focusing on hand, eye and body movements of the person doing the setting is done through :-
Correct Answer
Video recording
Your Answer
Video recording

Multiple Choice Multiple Answer
Question
Remedial actions for error of misunderstanding is :-
Correct Answer
Training , Checking in advance , Standardizing work procedures
Your Answer
Training , Checking in advance , Standardizing work procedures

Multiple Choice Multiple Answer
Question
Missing parts is due to :-
Correct Answer
Willful errors , Inadvertent error , Judgment error
Your Answer
Willful errors , Inadvertent error

True/False
Question
Flow chart helps to design new process.
Correct Answer
True
Your Answer
False

Multiple Choice Single Answer
Question
SWOT analysis is an important step in :-
Correct Answer
Deciding what to benchmark
Your Answer
Data collection

Multiple Choice Single Answer
Question
Quality circle should consist adequate experienced members between :-
Correct Answer
8 to 10
Your Answer
8 to 10

Multiple Choice Single Answer
Question
Identifying key preventive operational functions and comparing these operational functions within the firm's own division & branches comes under :-
Correct Answer
Internal benchmarking
Your Answer
Internal benchmarking

Multiple Choice Single Answer
Question
Flow charts are drawn to document a process by charting the task performed and :-
Correct Answer
The sequence in which tasks are performed
Your Answer
The flow in which tasks are performed