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Saturday, March 15, 2008

Techniques for Operations Efficiency - 4

True/False
Question
Process capability index Cp is a measure of capability of the process to meet the specification limits.
Correct Answer
True
Your Answer
True

Select The Blank
Question
Basic objective of control chart is to ________ the variation due to chance & assignable cause.
Correct Answer
Separate out
Your Answer
Eliminate

Multiple Choice Single Answer
Question
Quality problem solving tool is used to :-
Correct Answer
Improve quality
Your Answer
Improve quality

Multiple Choice Single Answer
Question
Kaizen process is built on PDCA cycle, where P represents :-
Correct Answer
PLAN
Your Answer
PLAN

Multiple Choice Single Answer
Question
One Green Belt may head a team of :-
Correct Answer
20 employees
Your Answer
20 employees

Select The Blank
Question
Flow chart helps to dissect a process for better understanding & ________ of process.
Correct Answer
Analysis
Your Answer
Analysis

Select The Blank
Question
________ analysis is a central tenet of Kaizen.
Correct Answer
Root cause
Your Answer
Root cause

True/False
Question
Defects are not the consequences of human errors.
Correct Answer
False
Your Answer
False

Multiple Choice Multiple Answer
Question
Benefits of Daily work management are :-
Correct Answer
Improve resource utilization through gap analysis , Faster response to customer needs , Better communication
Your Answer
Improve resource utilization through gap analysis , Faster response to customer needs , Better communication

Select The Blank
Question
Due to SMED, ________ time cuts down.
Correct Answer
Waiting
Your Answer
Waiting

Multiple Choice Multiple Answer
Question
Limitation of quality circles are :-
Correct Answer
Problems headed by worker group must be simple & within their limit , Unions in India are reluctant , Management is also not open for union
Your Answer
Problems headed by worker group must be simple & within their limit , Unions in India are reluctant , Management is also not open for union

Multiple Choice Single Answer
Question
In traditional manufacturing line :-
Correct Answer
Cycle time is more
Your Answer
Cycle time is more

Select The Blank
Question
Each quality characteristic has permitted variation & is equal to ________.
Correct Answer
USL - LSL
Your Answer
USL - LSL

Multiple Choice Single Answer
Question
Assignable causes :-
Correct Answer
Can be eliminated
Your Answer
Can be eliminated

Multiple Choice Multiple Answer
Question
After finding out the solution & working on it, the equally important job is :-
Correct Answer
Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for financial help for running the project
Your Answer
Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for your next project

True/False
Question
Gap analysis for production & dispatches is discussed in monthly meeting.
Correct Answer
False
Your Answer
False

True/False
Question
Most of the external setups are treated as internal setup.
Correct Answer
True
Your Answer
False

Multiple Choice Multiple Answer
Question
Few main steps to construct a Histogram after deciding classes, class width & class boundaries are :-
Correct Answer
Compute mid-point of the class (cell) & fill up the tally sheet determining the cell or class into which each value falls , Count the tally marks i.e. frequency in each class & construct a histogram by plotting a bar graph for each class , Analyze & conclude whether process is is meeting the requirement or not & take connective actions if needed.
Your Answer
Compute mid-point of the class (cell) & fill up the tally sheet determining the cell or class into which each value falls , Count the tally marks i.e. frequency in each class & construct a histogram by plotting a bar graph for each class , Analyze & conclude whether process is is meeting the requirement or not & take connective actions if needed.

Multiple Choice Single Answer
Question
Pricing in JIT purchasing is done by
Correct Answer
Buyer and seller together
Your Answer
Buyer and seller together

Multiple Choice Single Answer
Question
The first step in setup time operation studies is to time each setup, took, review task & :-
Correct Answer
Separate internal & external setup task
Your Answer
Separate internal & external setup task

Select The Blank
Question
Poka Yoke is ________.
Correct Answer
Simple technique
Your Answer
Simple technique

Select The Blank
Question
To find out root cause ________used
Correct Answer
Why-why Technique
Your Answer
Why-why Technique

Multiple Choice Multiple Answer
Question
Steps to six sigma process consists of :-
Correct Answer
Identify the work you do , Identify your customers , Map the process
Your Answer
Identify the work you do , Identify your customers , Map the process

True/False
Question
Daily work management can also be extended to non manufacturing areas like procurement, QA, HRD etc.
Correct Answer
True
Your Answer
True

Select The Blank
Question
________ % of quality problems are due to individual errors.
Correct Answer
15
Your Answer
15

Multiple Choice Single Answer
Question
Ishikawa diagram is also known as :-
Correct Answer
Cause & effect diagram
Your Answer
Cause & effect diagram

True/False
Question
Implementation of all 8 TPM pillar activities must start at a time .
Correct Answer
False
Your Answer
True

Match The Following
Question
Correct Answer
Your Answer
Review your efforts & success achieved
Check
Check
Act about the causes found out
Do
Do
Collect the initial data for the problem
Plan
Plan
Actions further after reviewing the progress
Act
Act

Select The Blank
Question
Technique involved in listing of setup task, establishing technological relationship between tasks, drawing arrow diagram is called as ________.
Correct Answer
Network diagram
Your Answer
Network diagram

True/False
Question
U-Line layout is better than straight lime layout.
Correct Answer
True
Your Answer
True

Select The Blank
Question
Poka-Yoke devices under category use ________ to distinguish between similar parts which may be assembled in wrong position.
Correct Answer
Color coding
Your Answer
Color coding

Multiple Choice Multiple Answer
Question
Benefits from the standardized containers are
Correct Answer
Minimization of transit damages , Ease in verification of quantity of parts , Automatic signal to supplier to replenish stock
Your Answer
Minimization of transit damages , Ease in verification of quantity of parts , Automatic signal to supplier to replenish stock

Multiple Choice Single Answer
Question
Number of kaizen in Group kaizen categories are :-
Correct Answer
Two to three per year
Your Answer
Two to three per year

True/False
Question
Graph is a tabulated representation of the data which is easily understandable at a glance.
Correct Answer
False
Your Answer
False

Multiple Choice Single Answer
Question
Time required to study blue prints / drawing is included in :-
Correct Answer
Setup time
Your Answer
Setup time

Multiple Choice Multiple Answer
Question
Actions that can be thought for the process having process capability is higher than specification tolerance are
Correct Answer
100 % inspection is required , Reduce variability , Possibility of squeezing tolerances
Your Answer
100 % inspection is required , Reduce variability

Multiple Choice Single Answer
Question
Withdrawal kanban is presented by :-
Correct Answer
C- kanban
Your Answer
C- kanban

Multiple Choice Multiple Answer
Question
The aim of education & training under TPM is :-
Correct Answer
To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction
Your Answer
To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction , To have multiskilled employees in all departments

Multiple Choice Multiple Answer
Question
To draw control charts, sample must be representative of homogeneous segment of production for which :-
Correct Answer
The items of the sample should be from the same machine setting , The items should be of the same batch , Items should be made from the same raw material batch
Your Answer
The items of the sample should be from the same machine setting , The items should be of the same batch , Items should be made from the same raw material batch

Select The Blank
Question
To eliminate muda of processing, ________ exercise is essential.
Correct Answer
ECRS
Your Answer
MOST

Multiple Choice Multiple Answer
Question
Cleaning your own area/equipments gives benefits of :-
Correct Answer
You know your self how to avoid dust , When you touch while cleaning you may find a fault , Saving of further failure due to dust
Your Answer
You know your self how to avoid dust , When you touch while cleaning you may find a fault , Saving of further failure due to dust

True/False
Question
Performance benchmarking does not involves comparison of financial ratios at the aggregate level.
Correct Answer
False
Your Answer
False

Multiple Choice Multiple Answer
Question
Material Supply on DSL basis helps :-
Correct Answer
To eliminate handling , To reduce transporting , To reduce inspection
Your Answer
To eliminate handling , To reduce transporting , To reduce inspection

Multiple Choice Single Answer
Question
Chance causes :-
Correct Answer
Cannot be identified
Your Answer
Cannot be identified

Multiple Choice Multiple Answer
Question
The alternate meaning of seiso is
Correct Answer
Sanities , Cleanup , Dust free / scrab
Your Answer
Sanities , Cleanup , Dust free / scrab

Multiple Choice Single Answer
Question
Production kanban is presented by :-
Correct Answer
P-kanban
Your Answer
P-kanban

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