Saturday, March 15, 2008

Techniques for Operations Efficiency - 5

Multiple Choice Multiple Answer
Question
TQM can never flourish if the staff are:-
Correct Answer
Scared of their bosses , Worried about losing jobs , Afraid of being reprimanded if there are mistakes
Your Answer
Scared of their bosses , Worried about losing jobs , Afraid of being reprimanded if there are mistakes

Multiple Choice Single Answer
Question
Quality problem solving tool is used to :-
Correct Answer
Improve quality
Your Answer
Improve quality

Multiple Choice Single Answer
Question
The concept of quality circle was mooted by :-
Correct Answer
Prof. Kaoishikawa
Your Answer
Prof. Kaoishikawa

Match The Following
Question
Correct Answer
Your Answer
SMED
Setup time reduction
Setup time reduction
5 'S
Cleanliness
Total productive maintenance
Muda elimination
Waste elimination
Waste elimination
Poka-Yoke
Error proofing
Error proofing

Multiple Choice Single Answer
Question
Allowing worker's to stop machine / assembly line if they believe that product quality is below standard' is an example of :-
Correct Answer
Empowerment
Your Answer
Involvement

Select The Blank
Question
Kaizen is ________ supported process.
Correct Answer
Management
Your Answer
Workmen

Select The Blank
Question
Ratio of ________ to the number of pieces inspected is called fraction defectives.
Correct Answer
Number of item rejected
Your Answer
Number of item rejected

Multiple Choice Single Answer
Question
Histogram always indicates :-
Correct Answer
Only height
Your Answer
Percentage defect

Multiple Choice Single Answer
Question
List of customers, to carry out parato analysis to identify customers who gives business includes :-
Correct Answer
Present & past customers
Your Answer
Present & past customers

Multiple Choice Single Answer
Question
Implication of Quality problem is:-
Correct Answer
Gap in performance
Your Answer
Gap in performance

Multiple Choice Multiple Answer
Question
Steps to six sigma process consists of :-
Correct Answer
Identify the work you do , Identify your customers , Map the process
Your Answer
Identify the work you do , Identify your customers , Map the process

Multiple Choice Single Answer
Question
From scatter diagram the strength of relationship between two variables or associated set of data can be inferred from the examination of the shape of :-
Correct Answer
Cloud
Your Answer
Cloud

True/False
Question
Non-availability of files /document in time is a problem to be addressed by office TPM.
Correct Answer
True
Your Answer
True

Select The Blank
Question
________ used to detect drop in air pressure.
Correct Answer
Buzzers / alarms
Your Answer
Locators

Multiple Choice Single Answer
Question
TQM is a way to improve quality of product and service :-
Correct Answer
Continuously
Your Answer
Continuously

Multiple Choice Multiple Answer
Question
The aim of education & training under TPM is :-
Correct Answer
To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction
Your Answer
To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction , To have multiskilled employees in all departments

Match The Following
Question
Correct Answer
Your Answer
In scatter diagram, the strength of relationship can be determined
By "correlation coefficient"
By "correlation coefficient"
The scatter diagram provides the technique to establish
The possible relationship between a pair of variables
The possible relationship between a pair of variables
The scatter diagram displays
The pair of data as a cloud of points
The pair of data as a cloud of points
The scatter is also known as
Correlation diagram
Correlation diagram

True/False
Question
Flow chart is pictorial representation of the steps in production control.
Correct Answer
False
Your Answer
True

Multiple Choice Single Answer
Question
Pareto's analysis underlines & operates philosophy of :-
Correct Answer
Vital few = trivial many
Your Answer
Vital few = trivial many

Multiple Choice Single Answer
Question
Pareto diagram always indicate magnitude of :-
Correct Answer
Defect
Your Answer
Influence of defect

True/False
Question
By cutting the cost of quality, profitability decreases.
Correct Answer
False
Your Answer
False

Multiple Choice Single Answer
Question
Check sheet is easy to use because it is :-
Correct Answer
Simplest tool
Your Answer
Simplest tool

True/False
Question
The flow charts are prepared to enhance the employees understanding of the process by indicating interrelationship within the process.
Correct Answer
True
Your Answer
True

Multiple Choice Single Answer
Question
Abnormal variations can occur if :-
Correct Answer
There are assignable causes
Your Answer
There are assignable causes

Multiple Choice Multiple Answer
Question
Types of Poka-Yoke are :-
Correct Answer
Prevention type Poka-Yoke , Detection type Poka-Yoke
Your Answer
Prevention type Poka-Yoke , Detection type Poka-Yoke , Standards type Poka-Yoke

True/False
Question
Control limits of control charts should be revised from time to time as additional data is accumulated.
Correct Answer
True
Your Answer
True

Select The Blank
Question
Kaizen is an excellent method to involve ________ to unearth & eliminate hidden waste.
Correct Answer
Employees
Your Answer
Employers

Multiple Choice Multiple Answer
Question
To reduce Muda of transport, techniques used are :-
Correct Answer
Cellular layout , Method study , 5 'S
Your Answer
Cellular layout , Method study , 5 'S

Select The Blank
Question
Cp for six sigma process is ________
Correct Answer
2
Your Answer
2

Select The Blank
Question
________ participants in monthly meeting(MRM)
Correct Answer
GM, operation heads, corporate functional heads
Your Answer
Department heads & supervisors

True/False
Question
Processing cost of a product is mainly decided by conversion process.
Correct Answer
True
Your Answer
True

Select The Blank
Question
Production in last shift & production plan for next shift is discussed during ________.
Correct Answer
Shift beginning & shift end/change meeting
Your Answer
Shift beginning & shift end/change meeting

Multiple Choice Multiple Answer
Question
Material Supply on DSL basis helps :-
Correct Answer
To eliminate handling , To reduce transporting , To reduce inspection
Your Answer
To eliminate handling , To reduce transporting , To reduce inspection

True/False
Question
Inadequate maintenance of machine leads to muda of defects
Correct Answer
True
Your Answer
True

True/False
Question
Most of the external setups are treated as internal setup.
Correct Answer
True
Your Answer
False

Multiple Choice Multiple Answer
Question
Benefits from SMED are :-
Correct Answer
Reduce work in process , Better average daily production , Increase capacity
Your Answer
Reduce work in process , Better average daily production , Increase capacity

Multiple Choice Multiple Answer
Question
Typical examples of process benchmark are :-
Correct Answer
Procurement procedures , Budgeting , Recruitment
Your Answer
Procurement procedures , Budgeting , Recruitment

True/False
Question
Low level of delegation is an example of muda in office.
Correct Answer
True
Your Answer
False

Multiple Choice Multiple Answer
Question
Histograms are useful to :-
Correct Answer
Measure the current pattern & extent of variation , Assess current conformance to specification & scope of improvement , Determine whether or not the process is in the state of control
Your Answer
Measure the current pattern & extent of variation , Assess current conformance to specification & scope of improvement , Determine whether or not the process is in the state of control

Multiple Choice Multiple Answer
Question
While preparing scatter diagram following precautions are to be taken :-
Correct Answer
Data should be properly stratified & should be collected for full range , Scale selected should be right to avoid wrong conclusions , Data should be free from bias or undue importance
Your Answer
Data should be properly stratified & should be collected for full range , Scale selected should be right to avoid wrong conclusions , Data should be free from bias or undue importance

Multiple Choice Single Answer
Question
Through continuous improvement in the process & procedures, kobetsu-kaizen is continuously improve utilization of :-
Correct Answer
Worker, equipment & material
Your Answer
Workers & materials

True/False
Question
Every department should make their own rules of standardization.
Correct Answer
False
Your Answer
False

Multiple Choice Single Answer
Question
Quality circle should consist adequate experienced members between :-
Correct Answer
8 to 10
Your Answer
8 to 10

Multiple Choice Single Answer
Question
Number of kaizen in Group kaizen categories are :-
Correct Answer
Two to three per year
Your Answer
As many as management decides

Select The Blank
Question
Flow chart helps to provide clarity of the ________ without visiting actual spot.
Correct Answer
Process
Your Answer
Process

Multiple Choice Single Answer
Question
Gap in performance = Ideal situation minus :-
Correct Answer
Current situation
Your Answer
Current situation

Select The Blank
Question
Seminar talks and video show are organized to introduce TPM concept to ________
Correct Answer
General employees
Your Answer
General employees

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