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Saturday, December 6, 2008

Techniques for Operations Efficiency - 7

LIST OF ATTEMPTED QUESTIONS AND ANSWERS



Select The Blank
Question
________ is management skill.
Correct Answer
Delegation
Your Answer
Delegation

Multiple Choice Multiple Answer
Question
While preparing scatter diagram following precautions are to be taken :-
Correct Answer
Data should be properly stratified & should be collected for full range , Scale selected should be right to avoid wrong conclusions , Data should be free from bias or undue importance
Your Answer
Data should be properly stratified & should be collected for full range

True/False
Question
In cellular manufacturing system cell may consist of a single machine or more than one machine arranged in line.
Correct Answer
True
Your Answer
True

Multiple Choice Single Answer
Question
Check sheet is easy to use because it is :-
Correct Answer
Simplest tool
Your Answer
Simplest tool

True/False
Question
Kanban signals are required when assembly work, subassembly work and manufacturing at parts is carried out at different locations.
Correct Answer
True
Your Answer
True

Multiple Choice Single Answer
Question
Histogram always indicates :-
Correct Answer
Only height
Your Answer
Only height

Multiple Choice Single Answer
Question
Flow charts are drawn to document a process by charting the task performed and :-
Correct Answer
The sequence in which tasks are performed
Your Answer
The sequence in which tasks are performed

Multiple Choice Multiple Answer
Question
Best practices for standardization in implementing Seiketsu are :-
Correct Answer
Create as many visual control systems as possible , Use colour code system for easy control , Fix one colour (e.g. Red) for danger zones/out of controls
Your Answer
Create as many visual control systems as possible , Use colour code system for easy control , Display warning notices

Multiple Choice Single Answer
Question
Empowerment means making best use of the firm's most valuable resource, namely:-
Correct Answer
Human
Your Answer
Human

Multiple Choice Multiple Answer
Question
Process can be made capable by :-
Correct Answer
Examine possibility of relaxing specification , Reducing process variability , Bringing target & average to fall at the same point
Your Answer
Reducing process variability , Bringing target & average to fall at the same point , Examine possibility of relaxing specification

Multiple Choice Multiple Answer
Question
Role of champions are :-
Correct Answer
Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects
Your Answer
Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects

Multiple Choice Single Answer
Question
A workshop is to be treated as :-
Correct Answer
Place where one's creativity can be applied
Your Answer
Place of maximum physical labour

Select The Blank
Question
By improving layout MUDA, due to ________ can be eliminated.
Correct Answer
Motion
Your Answer
Over production

Multiple Choice Multiple Answer
Question
Remedial actions for error of misunderstanding is :-
Correct Answer
Training , Checking in advance , Standardizing work procedures
Your Answer
Training , Checking in advance , Standardizing work procedures

Multiple Choice Single Answer
Question
JIT manufacturing emphasizes workplace improvement through :-
Correct Answer
5 'S'
Your Answer
5 'S'

True/False
Question
Without review PDCA cycle not completed.
Correct Answer
True
Your Answer
True

Select The Blank
Question
To eliminate muda of processing, ________ exercise is essential.
Correct Answer
ECRS
Your Answer
ECRS

True/False
Question
Control limits of control charts should be revised from time to time as additional data is accumulated.
Correct Answer
True
Your Answer
True

Select The Blank
Question
________ participants in monthly meeting(MRM)
Correct Answer
GM, operation heads, corporate functional heads
Your Answer
GM, operation heads, corporate functional heads

Select The Blank
Question
Suppliers may________ their prices to cover for cost of delivery, small production run etc.
Correct Answer
Raise
Your Answer
Raise

True/False
Question
Create as many visual controls as possible to achieve visual management is the principle of "Shitsuke"
Correct Answer
True
Your Answer
False

True/False
Question
Flow charts are used to train new employees by providing documented description of the task involved.
Correct Answer
True
Your Answer
True

Select The Blank
Question
Poka-Yoke devices under category use ________ to distinguish between similar parts which may be assembled in wrong position.
Correct Answer
Color coding
Your Answer
Color coding

Multiple Choice Single Answer
Question
Quality problem solving tool is used to :-
Correct Answer
Improve quality
Your Answer
Improve quality

Match The Following
Question
Correct Answer
Your Answer
Any thing misplaced should be visual immediately
Seiketsu
Display Colour codes meanings
Unrepairable tool or equipments
To be scrapped under Seiri
To be scrapped under Seiri
Colour coding essential throughout but
Display Colour codes meanings
Colour codes as per departments
Surprise Audit any time should shout consistent good housekeeping
Shitsuke for maintenance of 4-S
Seiketsu

Multiple Choice Single Answer
Question
5-S technique is useful to:
Correct Answer
To all places including homes
Your Answer
To all places including homes

Multiple Choice Single Answer
Question
Zero loss concept means :-
Correct Answer
Zero accident, zero defect, zero breakdown
Your Answer
Zero accident, zero defect, zero breakdown

Select The Blank
Question
Kaizen is ________ supported process.
Correct Answer
Management
Your Answer
Management

True/False
Question
By cutting the cost of quality, profitability decreases.
Correct Answer
False
Your Answer
False

Multiple Choice Single Answer
Question
The area enclosed under normal distribution curve between mean +3standard deviation is :-
Correct Answer
0.9973
Your Answer
0.9973

Select The Blank
Question
Poka Yoke is ________.
Correct Answer
Simple technique
Your Answer
Simple technique

Multiple Choice Single Answer
Question
The JIT Philosophy recommends attainment of flexibility by :-
Correct Answer
Contracting all lead times
Your Answer
Contracting all lead times

Multiple Choice Multiple Answer
Question
Causes of Muda of transport are :-
Correct Answer
Faulty layout , Over production
Your Answer
Faulty layout , Over production

Multiple Choice Multiple Answer
Question
For the presentation of the quality circle project what is required is :-
Correct Answer
Presentation skills , Graphical data , Progressive efforts of the team work
Your Answer
Presentation skills , Graphical data

Select The Blank
Question
________ is responsible for effective implementation of action plan's under TPM.
Correct Answer
Steering committee
Your Answer
Steering committee

Match The Following
Question
Correct Answer
Your Answer
4 th level in six sigma organization
Green Belts
Green Belts
1 st level in six sigma organization
Champions
Champions
2 nd level in six sigma organization
Master Black Belts
Master Black Belts
3 rd level in six sigma organization
Black Belts
Black Belts

Multiple Choice Multiple Answer
Question
Benefits of TQM are :-
Correct Answer
Greater customer satisfaction , Lower manufacturing cost
Your Answer
Greater customer satisfaction , Lower manufacturing cost

Multiple Choice Single Answer
Question
Vilfredo Pareto had discovered a universal law as :-
Correct Answer
"around 20% of the activity causes 80% of the effect"
Your Answer
"around 20% of the activity causes 80% of the effect"

Multiple Choice Multiple Answer
Question
Implementation of TPM in Indian industries is difficult due to :-
Correct Answer
Lack of knowledge of the TPM , Resistance to change , Fear to loss of job
Your Answer
Lack of knowledge of the TPM , Resistance to change , Fear to loss of job

Multiple Choice Multiple Answer
Question
Some steps for stratification are :-
Correct Answer
Define the problem & identify the stratification variables , Sort out data into categories & summarise information in each category , Present the information in graphical form & study, decide if further stratification is required?
Your Answer
Define the problem & identify the stratification variables , Sort out data into categories & summarise information in each category , Present the information in graphical form & study, decide if further stratification is required?

Select The Blank
Question
Each quality characteristic has permitted variation & is equal to ________.
Correct Answer
USL - LSL
Your Answer
USL - LSL

Select The Blank
Question
Flow chart helps to provide clarity of the ________ without visiting actual spot.
Correct Answer
Process
Your Answer
Process

True/False
Question
Automation can correct the basic faults of a improper setup process.
Correct Answer
False
Your Answer
True

Multiple Choice Single Answer
Question
In problem solving the best alternative is that :-
Correct Answer
Which best meets the criteria
Your Answer
Which best meets the criteria

True/False
Question
Benefits of DWN is faster response to customer needs.
Correct Answer
True
Your Answer
True

Multiple Choice Multiple Answer
Question
Types of Poka-Yoke are :-
Correct Answer
Prevention type Poka-Yoke , Detection type Poka-Yoke
Your Answer
Prevention type Poka-Yoke , Detection type Poka-Yoke

True/False
Question
Daily work management can also be extended to non manufacturing areas like procurement, QA, HRD etc.
Correct Answer
True
Your Answer
True

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