Thursday, May 21, 2009

Techniques for Operations Efficiency - 11

LIST OF ATTEMPTED QUESTIONS AND ANSWERS


Select The Blank
Question ________ is management skill.
Correct Answer Delegation
Your Answer Delegation


Multiple Choice Multiple Answer
Question While preparing scatter diagram following precautions are to be taken :-
Correct Answer Data should be properly stratified & should be collected for full range , Scale selected should be right to avoid wrong conclusions , Data should be free from bias or undue importance
Your Answer Data should be properly stratified & should be collected for full range


True/False
Question In cellular manufacturing system cell may consist of a single machine or more than one machine arranged in line.
Correct Answer True
Your Answer True


Multiple Choice Single Answer
Question Check sheet is easy to use because it is :-
Correct Answer Simplest tool
Your Answer Simplest tool


True/False
Question Kanban signals are required when assembly work, subassembly work and manufacturing at parts is carried out at different locations.
Correct Answer True
Your Answer True


Multiple Choice Single Answer
Question Histogram always indicates :-
Correct Answer Only height
Your Answer Only height


Multiple Choice Single Answer
Question Flow charts are drawn to document a process by charting the task performed and :-
Correct Answer The sequence in which tasks are performed
Your Answer The sequence in which tasks are performed


Multiple Choice Multiple Answer
Question Best practices for standardization in implementing Seiketsu are :-
Correct Answer Create as many visual control systems as possible , Use colour code system for easy control , Fix one colour (e.g. Red) for danger zones/out of controls
Your Answer Create as many visual control systems as possible , Use colour code system for easy control , Display warning notices


Multiple Choice Single Answer
Question Empowerment means making best use of the firm's most valuable resource, namely:-
Correct Answer Human
Your Answer Human


Multiple Choice Multiple Answer
Question Process can be made capable by :-
Correct Answer Examine possibility of relaxing specification , Reducing process variability , Bringing target & average to fall at the same point
Your Answer Reducing process variability , Bringing target & average to fall at the same point , Examine possibility of relaxing specification


Multiple Choice Multiple Answer
Question Role of champions are :-
Correct Answer Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects
Your Answer Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects


Multiple Choice Single Answer
Question A workshop is to be treated as :-
Correct Answer Place where one's creativity can be applied
Your Answer Place of maximum physical labour


Select The Blank
Question By improving layout MUDA, due to ________ can be eliminated.
Correct Answer Motion
Your Answer Over production


Multiple Choice Multiple Answer
Question Remedial actions for error of misunderstanding is :-
Correct Answer Training , Checking in advance , Standardizing work procedures
Your Answer Training , Checking in advance , Standardizing work procedures


Multiple Choice Single Answer
Question JIT manufacturing emphasizes workplace improvement through :-
Correct Answer 5 'S'
Your Answer 5 'S'


True/False
Question Without review PDCA cycle not completed.
Correct Answer True
Your Answer True


Select The Blank
Question To eliminate muda of processing, ________ exercise is essential.
Correct Answer ECRS
Your Answer ECRS


True/False
Question Control limits of control charts should be revised from time to time as additional data is accumulated.
Correct Answer True
Your Answer True


Select The Blank
Question ________ participants in monthly meeting(MRM)
Correct Answer GM, operation heads, corporate functional heads
Your Answer GM, operation heads, corporate functional heads


Select The Blank
Question Suppliers may________ their prices to cover for cost of delivery, small production run etc.
Correct Answer Raise
Your Answer Raise


True/False
Question Create as many visual controls as possible to achieve visual management is the principle of "Shitsuke"
Correct Answer True
Your Answer False


True/False
Question Flow charts are used to train new employees by providing documented description of the task involved.
Correct Answer True
Your Answer True


Select The Blank
Question Poka-Yoke devices under category use ________ to distinguish between similar parts which may be assembled in wrong position.
Correct Answer Color coding
Your Answer Color coding


Multiple Choice Single Answer
Question Quality problem solving tool is used to :-
Correct Answer Improve quality
Your Answer Improve quality


Match The Following
Question Correct Answer Your Answer

Any thing misplaced should be visual immediately Seiketsu Display Colour codes meanings

Unrepairable tool or equipments To be scrapped under Seiri To be scrapped under Seiri

Colour coding essential throughout but Display Colour codes meanings Colour codes as per departments

Surprise Audit any time should shout consistent good housekeeping Shitsuke for maintenance of 4-S Seiketsu



Multiple Choice Single Answer
Question 5-S technique is useful to:
Correct Answer To all places including homes
Your Answer To all places including homes


Multiple Choice Single Answer
Question Zero loss concept means :-
Correct Answer Zero accident, zero defect, zero breakdown
Your Answer Zero accident, zero defect, zero breakdown


Select The Blank
Question Kaizen is ________ supported process.
Correct Answer Management
Your Answer Management


True/False
Question By cutting the cost of quality, profitability decreases.
Correct Answer False
Your Answer False


Multiple Choice Single Answer
Question The area enclosed under normal distribution curve between mean +3standard deviation is :-
Correct Answer 0.9973
Your Answer 0.9973


Select The Blank
Question Poka Yoke is ________.
Correct Answer Simple technique
Your Answer Simple technique


Multiple Choice Single Answer
Question The JIT Philosophy recommends attainment of flexibility by :-
Correct Answer Contracting all lead times
Your Answer Contracting all lead times


Multiple Choice Multiple Answer
Question Causes of Muda of transport are :-
Correct Answer Faulty layout , Over production
Your Answer Faulty layout , Over production


Multiple Choice Multiple Answer
Question For the presentation of the quality circle project what is required is :-
Correct Answer Presentation skills , Graphical data , Progressive efforts of the team work
Your Answer Presentation skills , Graphical data


Select The Blank
Question ________ is responsible for effective implementation of action plan's under TPM.
Correct Answer Steering committee
Your Answer Steering committee


Match The Following
Question Correct Answer Your Answer

4 th level in six sigma organization Green Belts Green Belts

1 st level in six sigma organization Champions Champions

2 nd level in six sigma organization Master Black Belts Master Black Belts

3 rd level in six sigma organization Black Belts Black Belts



Multiple Choice Multiple Answer
Question Benefits of TQM are :-
Correct Answer Greater customer satisfaction , Lower manufacturing cost
Your Answer Greater customer satisfaction , Lower manufacturing cost


Multiple Choice Single Answer
Question Vilfredo Pareto had discovered a universal law as :-
Correct Answer "around 20% of the activity causes 80% of the effect"
Your Answer "around 20% of the activity causes 80% of the effect"


Multiple Choice Multiple Answer
Question Implementation of TPM in Indian industries is difficult due to :-
Correct Answer Lack of knowledge of the TPM , Resistance to change , Fear to loss of job
Your Answer Lack of knowledge of the TPM , Resistance to change , Fear to loss of job


Multiple Choice Multiple Answer
Question Some steps for stratification are :-
Correct Answer Define the problem & identify the stratification variables , Sort out data into categories & summarise information in each category , Present the information in graphical form & study, decide if further stratification is required?
Your Answer Define the problem & identify the stratification variables , Sort out data into categories & summarise information in each category , Present the information in graphical form & study, decide if further stratification is required?


Select The Blank
Question Each quality characteristic has permitted variation & is equal to ________.
Correct Answer USL - LSL
Your Answer USL - LSL


Select The Blank
Question Flow chart helps to provide clarity of the ________ without visiting actual spot.
Correct Answer Process
Your Answer Process


True/False
Question Automation can correct the basic faults of a improper setup process.
Correct Answer False
Your Answer True


Multiple Choice Single Answer
Question In problem solving the best alternative is that :-
Correct Answer Which best meets the criteria
Your Answer Which best meets the criteria


True/False
Question Benefits of DWN is faster response to customer needs.
Correct Answer True
Your Answer True


Multiple Choice Multiple Answer
Question Types of Poka-Yoke are :-
Correct Answer Prevention type Poka-Yoke , Detection type Poka-Yoke
Your Answer Prevention type Poka-Yoke , Detection type Poka-Yoke


True/False
Question Daily work management can also be extended to non manufacturing areas like procurement, QA, HRD etc.
Correct Answer True
Your Answer True

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