Tuesday, June 2, 2009

Techniques for Operations Efficiency - 13

LIST OF ATTEMPTED QUESTIONS AND ANSWERS


Select The Blank
Question Inspection activity for semi finished & finished component should be ________ to reduce muda of transport .
Correct Answer Decentralized
Your Answer Carry out in QA department


True/False
Question Concept of six sigma is not applicable for non manufacturing sectors.
Correct Answer False
Your Answer False


Multiple Choice Multiple Answer
Question Few main steps to construct a Histogram after deciding classes, class width & class boundaries are :-
Correct Answer Compute mid-point of the class (cell) & fill up the tally sheet determining the cell or class into which each value falls , Count the tally marks i.e. frequency in each class & construct a histogram by plotting a bar graph for each class , Analyze & conclude whether process is is meeting the requirement or not & take connective actions if needed.
Your Answer Compute mid-point of the class (cell) & fill up the tally sheet determining the cell or class into which each value falls , Count the tally marks i.e. frequency in each class & construct a histogram by plotting a bar graph for each class , Analyze & conclude whether process is is meeting the requirement or not & take connective actions if needed.


Multiple Choice Single Answer
Question A drive for people involved should start with the :-
Correct Answer Study of staff attitudes
Your Answer Staff empowerment


Multiple Choice Single Answer
Question Poka-yoke for employee not performing work as per established method is :-
Correct Answer Implement work standard
Your Answer Implement work standard


Multiple Choice Multiple Answer
Question Implementation of TPM in Indian industries is difficult due to :-
Correct Answer Lack of knowledge of the TPM , Resistance to change , Fear to loss of job
Your Answer Lack of knowledge of the TPM , Resistance to change , Fear to loss of job


Multiple Choice Single Answer
Question Identifying key preventive operational functions and comparing these operational functions within the firm's own division & branches comes under :-
Correct Answer Internal benchmarking
Your Answer Functional benchmarking


True/False
Question "Display of safety posture & slogans" is an essential step of TPM.
Correct Answer False
Your Answer True


Multiple Choice Single Answer
Question Errors by armatures is :-
Correct Answer Lack of experience
Your Answer Lack of experience


Multiple Choice Multiple Answer
Question The purpose of Shitsuke is especially for :-
Correct Answer Maintaining the 4-S consistently , Develop discipline attitude in everyone , Any day throughout the year sustain the discipline
Your Answer Maintaining the 4-S consistently , Develop discipline attitude in everyone , Any day throughout the year sustain the discipline


True/False
Question Change of job titles can help to raise employee's morale.
Correct Answer True
Your Answer True


Multiple Choice Multiple Answer
Question Few steps to construct a flow chart are :-
Correct Answer Identify steps in the process & construct a draft of the flowchart , Review the draft & connect the changes as per review & name it & put the data & use it as 'Record' , Decide on the objective of flowchart & define boundaries of the process
Your Answer Decide on the objective of flowchart & define boundaries of the process , Identify steps in the process & construct a draft of the flowchart , Review the draft & connect the changes as per review & name it & put the data & use it as 'Record'


Select The Blank
Question In scatter diagram "________" relationship is said to exist when value of 'y' decreases as the value of 'x' increases.
Correct Answer Strong negative
Your Answer Strong negative


Multiple Choice Single Answer
Question Whatever you are doing you can do better by :-
Correct Answer Kaizen
Your Answer Kaizen


Multiple Choice Single Answer
Question Frequencies, values, tabulated in the frequency table, can be represented pictorially in the form of bar graph & this graph of frequency is called as :-
Correct Answer Histogram
Your Answer Histogram


True/False
Question Exercise to identify MURA, MUDA & MURI is not helpful to identify problems.
Correct Answer False
Your Answer False


Select The Blank
Question Kaizen projects are managed by ________
Correct Answer Cross functional team
Your Answer Management


Multiple Choice Single Answer
Question Number of Kaizen projects suggested and implemented is checking point for :-
Correct Answer Continual Improvement
Your Answer Continual Improvement


Match The Following
Question Correct Answer Your Answer

Flow chart are drawn to effect improvement in the process by Identifying non-value added activities Providing a documented description of the tasks involved

Flow chart are drawn to document a process by charting the tasks performed & the sequence in which tasks are performed Steps in a process by pictorial representation

Flow chart are prepared to enhance the employees understanding of the process by Indicating interrelationship within process charting the tasks performed & the sequence in which tasks are performed

Flow charts are drawn to identify deviations by Observing actual & comparing with documented process Indicating interrelationship within process



Multiple Choice Single Answer
Question Quality is the responsibility of :-
Correct Answer Everyone in the organization
Your Answer Everyone in the organization


Select The Blank
Question ________is serve as a stepping stone to TQM
Correct Answer ISO-9000 quality standard
Your Answer ISO-9000 quality standard


True/False
Question Generally time interval should be proportional to the average frequency of out of control conditions.
Correct Answer True
Your Answer True


Multiple Choice Multiple Answer
Question Advantages of JIT :-
Correct Answer Reduce inventory , Lower per unit cost , Reduce incoming inspection
Your Answer Reduce inventory , Lower per unit cost


Multiple Choice Multiple Answer
Question Flow chart is prepared when :-
Correct Answer Defining the problem , Trying to know the activities involved in the process , Identifying the root causes
Your Answer Defining the problem , Trying to know the activities involved in the process , Identifying the root causes


Multiple Choice Single Answer
Question Difference between the specification limits is called as :-
Correct Answer Design tolerance
Your Answer Design tolerance


Match The Following
Question Correct Answer Your Answer

Productivity performance measurement Turnover employee Turnover employee

Financial performance measurement Sales of the months Sales of the months

Customer satisfaction measurement Customer complaints per period Customer complaints per period

Staff attitude measurement Employee satisfaction index Employee satisfaction index



True/False
Question Shitsuke is most difficult out of all 5-S because it means to sustain all the first 4-S throughout the year.
Correct Answer True
Your Answer True


Select The Blank
Question Graphs convey a situation more ________ than summary of data or figures.
Correct Answer Effectively & clearly
Your Answer Effectively & clearly


True/False
Question Key element of JIT is continuous improvement.
Correct Answer True
Your Answer False


Select The Blank
Question Histogram is a diagrammatic presentation of the ________ distribution of characteristics such as strength, diameter, etc.
Correct Answer Frequency
Your Answer Frequency


Multiple Choice Single Answer
Question Control chart indicates :-
Correct Answer Trend of process
Your Answer Control on process


Select The Blank
Question Shitsuke means ________ all the previous 4-S throughout the month/year.
Correct Answer Sustaining
Your Answer Sustaining


Multiple Choice Single Answer
Question Competitive benchmarking is usually conducted :-
Correct Answer Through third party research
Your Answer Through third party research


Multiple Choice Single Answer
Question Ishikawa diagram is also known as :-
Correct Answer Cause & effect diagram
Your Answer Cause & effect diagram


Select The Blank
Question JIT helps to ________ the waste in the purchasing process.
Correct Answer Eliminates
Your Answer Eliminates


Select The Blank
Question To assess effectiveness of training ________ is essential.
Correct Answer Evaluation
Your Answer Evaluation


Multiple Choice Multiple Answer
Question Types of meetings held in DWM are :-
Correct Answer Daily PDCA meeting , Weekly PDCA meeting , Monthly PDCA meeting
Your Answer Daily PDCA meeting , Weekly PDCA meeting , Monthly PDCA meeting


Select The Blank
Question A 'Radar chart' is a combination of circle & ________ Graph.
Correct Answer Line
Your Answer Line


True/False
Question Kaizen looks at process as a part of quality & quantity as a part of process
Correct Answer False
Your Answer True


True/False
Question TQM improves manufacturing as well as clerical activities.
Correct Answer True
Your Answer True


Multiple Choice Single Answer
Question "Cause & effect" diagram was developed by :-
Correct Answer DR.Kaoru Ishikawa
Your Answer DR.Kaoru Ishikawa


Multiple Choice Single Answer
Question Japanese concept of good house keeping is for:
Correct Answer Good environment for quality products
Your Answer To reduce waste


Select The Blank
Question The process capability of the process =________(where sigma is the standard deviation of the population / lot.
Correct Answer 6 sigma
Your Answer 6 sigma


Multiple Choice Multiple Answer
Question 3M' is world class benchmarking ' candidates in the field of :-
Correct Answer Product development , Technology transfer , Environmental Management
Your Answer Product development , Environmental Management , Billing & collection


Multiple Choice Multiple Answer
Question Poka-Yoke devices which can help to avoid the defects are :-
Correct Answer Guide pins , Limit switches , Checklist
Your Answer Guide pins , Limit switches , Checklist


True/False
Question Gap analysis for production & dispatches is discussed in monthly meeting.
Correct Answer False
Your Answer False


Multiple Choice Multiple Answer
Question Actions to be taken to help staff to develop their careers are :-
Correct Answer Job rotation exercise , Preference to be given to employees during job vacancies , Encourage employees to improve their qualification
Your Answer Job rotation exercise , Preference to be given to employees during job vacancies , Encourage employees to improve their qualification

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