Tuesday, June 2, 2009

Techniques for Operations Efficiency - 14

LIST OF ATTEMPTED QUESTIONS AND ANSWERS

Select The Blank
Question Seiketsu is to ensure that ________ of first three 'S' i.e. Seiri, Seiton & Seiso.
Correct Answer Implementation
Your Answer Implementation

True/False
Question Benefits of DWN is faster response to customer needs.
Correct Answer True
Your Answer True

Multiple Choice Single Answer
Question Recording of the entire setup operators focusing on hand, eye and body movements of the person doing the setting is done through :-
Correct Answer Video recording
Your Answer Video recording

Multiple Choice Multiple Answer
Question During SMED implementation, primary study consists of :-
Correct Answer Equipment analysis , Setup change analysis , Preparation items (storage place , method) analysis
Your Answer Equipment analysis , Setup change analysis , Preparation items (storage place , method) analysis

Select The Blank
Question Ideally the histogram will have a symmetrical ( i.e. also called as bell) shape tapering away on both sides from ________ value.
Correct Answer Average
Your Answer Average

Select The Blank
Question ________ is the critical element of TQM.
Correct Answer Focus on customer
Your Answer Focus on customer

Multiple Choice Multiple Answer
Question Role of champions are :-
Correct Answer Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects
Your Answer Approve six sigma projects , Remove road block in the path of six sigma implementation , Monitor progress of six sigma projects

Multiple Choice Multiple Answer
Question For 'Control on PPM and rework level;, checking points' will be :-
Correct Answer PPM level , Initiate corrective actions on rejection/rework , Initiate preventive action on rejection / rework
Your Answer PPM level , Initiate corrective actions on rejection/rework , Initiate preventive action on rejection / rework

Multiple Choice Single Answer
Question POP is :-
Correct Answer Process Oriented Management
Your Answer Process Oriented Management

True/False
Question TQM improves the quality by improving processes.
Correct Answer True
Your Answer True

True/False
Question Review is important step in problem solving.
Correct Answer True
Your Answer True

Multiple Choice Multiple Answer
Question After finding out the solution & working on it, the equally important job is :-
Correct Answer Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for financial help for running the project
Your Answer Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for financial help for running the project

Match The Following
Question Correct Answer Your Answer

In scatter diagram, the strength of relationship can be determined By "correlation coefficient" By "correlation coefficient"

The scatter diagram provides the technique to establish The possible relationship between a pair of variables The possible relationship between a pair of variables

The scatter diagram displays The pair of data as a cloud of points The pair of data as a cloud of points

The scatter is also known as Correlation diagram Correlation diagram


True/False
Question In single card kanban system production greater than quantity withdrawn is permitted.
Correct Answer False
Your Answer False

Select The Blank
Question ________ is the root cause of the problems.
Correct Answer Variation
Your Answer Variation

Multiple Choice Single Answer
Question While assessing the current status during problem solving Go to Gamba and look at gembustu is :-
Correct Answer Essential
Your Answer Essential depends upon situation

Multiple Choice Multiple Answer
Question In absence of P-kanban the workman may :-
Correct Answer Carry out machine clean up , Work on improvement project. , Receive training
Your Answer Carry out machine clean up , Work on improvement project.

Multiple Choice Single Answer
Question The concept of quality circle was mooted by :-
Correct Answer Prof. Kaoishikawa
Your Answer Prof. Kaoishikawa

Select The Blank
Question ________ helps to generate creative ideas .
Correct Answer Brainstorming
Your Answer Brainstorming

Multiple Choice Single Answer
Question For small batch quality production, number of setups :-
Correct Answer Increases
Your Answer Increases

True/False
Question Process capability refers to ability of the process to meet the design specification for a product or a service.
Correct Answer True
Your Answer True

True/False
Question Kaizen looks at process as a part of quality & quantity as a part of process
Correct Answer False
Your Answer True

Select The Blank
Question ________ participants in monthly meeting(MRM)
Correct Answer GM, operation heads, corporate functional heads
Your Answer Department heads & supervisors

Multiple Choice Multiple Answer
Question Examples of Muda of defects are :-
Correct Answer Customer complaints , Poor material yield , Rejection and rework
Your Answer Customer complaints , Poor material yield , Rejection and rework

Multiple Choice Single Answer
Question Vilfredo Pareto had discovered a universal law as :-
Correct Answer "around 20% of the activity causes 80% of the effect"
Your Answer "around 20% of the activity causes 80% of the effect"

Multiple Choice Multiple Answer
Question Benefits from the standardized containers are
Correct Answer Minimization of transit damages , Ease in verification of quantity of parts , Automatic signal to supplier to replenish stock
Your Answer Minimization of transit damages , Ease in verification of quantity of parts , Automatic signal to supplier to replenish stock

True/False
Question TQM organizations also harness the goodwill and interest of the family members of the employees.
Correct Answer True
Your Answer True

Select The Blank
Question Technique involved in listing of setup task, establishing technological relationship between tasks, drawing arrow diagram is called as ________.
Correct Answer Network diagram
Your Answer Flow chart

Multiple Choice Multiple Answer
Question Kanban System may be :-
Correct Answer Single card kanban system , Double card kanban system
Your Answer Single card kanban system , Double card kanban system

Multiple Choice Single Answer
Question Bulk production, to reduce setup time is an example of :-
Correct Answer Over production
Your Answer Machine utilization

Multiple Choice Single Answer
Question SWOT analysis is an important step in :-
Correct Answer Deciding what to benchmark
Your Answer Deciding what to benchmark

Multiple Choice Multiple Answer
Question Remedial actions for error of misunderstanding is :-
Correct Answer Training , Checking in advance , Standardizing work procedures
Your Answer Training , Checking in advance , Standardizing work procedures

Select The Blank
Question ________ is a must in meeting of quality circles.
Correct Answer Brainstorming
Your Answer Brainstorming

Multiple Choice Single Answer
Question The Steering committee as apex body should be :-
Correct Answer Only one for all the groups in organization
Your Answer Only one for all the groups in organization

Multiple Choice Single Answer
Question Muda of transport can be eliminated significantly by :-
Correct Answer Self inspection by suppliers & operators
Your Answer Self inspection by suppliers & operators

Select The Blank
Question A histogram is a graphical display of distribution of measurements & reveals the amounts of ________ within the process.
Correct Answer Variation
Your Answer Variation

Multiple Choice Single Answer
Question Statistical process control is application of statistical technique to control :-
Correct Answer Process
Your Answer Process

Multiple Choice Single Answer
Question In India quality circle was first launched by :-
Correct Answer Hyderabad unit of BHEL
Your Answer Hyderabad unit of BHEL

True/False
Question A control chart is a chart with UCL & LCL placed at 6 Sigma distance on either side of the process average.
Correct Answer False
Your Answer False

True/False
Question Control limits of control charts should be revised from time to time as additional data is accumulated.
Correct Answer True
Your Answer True

Multiple Choice Multiple Answer
Question Examples of Muda of motion are :-
Correct Answer Lifting objects , Walking to reach object , Searching for object
Your Answer Lifting objects , Walking to reach object , Searching for object

True/False
Question Kanban signals are required when assembly work, subassembly work and manufacturing at parts is carried out at different locations.
Correct Answer True
Your Answer True

Multiple Choice Multiple Answer
Question Six sigma organization consists of :-
Correct Answer Champions , Black Belts , Green Belts
Your Answer Champions , Black Belts , Green Belts

Match The Following
Question Correct Answer Your Answer

LCLnp n p - 3 ( sq.root( n p( 1- p ))) n p - 3 ( sq.root( n p( 1- p )))

UCLp p + 3 ( sq.root( p ( 1 - p ) / n )) p + 3 ( sq.root( p ( 1 - p ) / n ))

LCLp p - 3 ( sq.root( p ( 1- p ) / n)) p - 3 ( sq.root( p ( 1- p ) / n))

UCLnp n p + 3 ( sq.root( n p ( 1- p ))) n p + 3 ( sq.root( n p ( 1- p )))


Multiple Choice Multiple Answer
Question Product benchmarking requires, comparison of product :-
Correct Answer Performance , Features , Cost
Your Answer Performance , Features , Cost

Select The Blank
Question JIT helps to ________ the waste in the purchasing process.
Correct Answer Eliminates
Your Answer Eliminates

Select The Blank
Question Poka Yoke is ________.
Correct Answer Simple technique
Your Answer Simple technique

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