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Tuesday, June 2, 2009

Techniques for Operations Efficiency - 15

LIST OF ATTEMPTED QUESTIONS AND ANSWERS

Multiple Choice Single Answer
Question 5-S technique is useful to:
Correct Answer To all places including homes
Your Answer To all places including homes

Multiple Choice Single Answer
Question Empowerment means making best use of the firm's most valuable resource, namely:-
Correct Answer Human
Your Answer Human

Select The Blank
Question Number of defects in an individual component, like gear, shaft, wheel etc can be monitored through ________ type of control chart.
Correct Answer c-chart
Your Answer c-chart

Multiple Choice Single Answer
Question TQM is a way to improve quality of product and service :-
Correct Answer Continuously
Your Answer Continuously

Multiple Choice Multiple Answer
Question Best practices for standardization in implementing Seiketsu are :-
Correct Answer Create as many visual control systems as possible , Use colour code system for easy control , Fix one colour (e.g. Red) for danger zones/out of controls
Your Answer Create as many visual control systems as possible , Use colour code system for easy control , Display warning notices

True/False
Question JIT is not possible for each and every item held as inventory
Correct Answer True
Your Answer False

True/False
Question Customer wise outstanding is discussed in daily work management meeting by operations head.
Correct Answer False
Your Answer False

Select The Blank
Question Poka-Yoke devices under category 'locating pins' to eliminate cause of ________
Correct Answer Incorrect positioning
Your Answer Incorrect positioning

Multiple Choice Single Answer
Question Customer's return is an indicators of the MUDA of :-
Correct Answer Defect
Your Answer Defect

Match The Following
Question Correct Answer Your Answer

Evolve standard operating procedure & implement. Seiketsu Seiketsu

Hidden faults come out while implementing. Cleaning yourself your equipments Seiso

Fix the place of items, tools as per frequency of use Seiri Seiton

Responsibility same from top to bottom Seiso shitsuke


Multiple Choice Single Answer
Question Accountability means :-
Correct Answer Responsibility of Business Results
Your Answer Responsibility Execution or Action

Multiple Choice Single Answer
Question Quality problem solving tool is used to :-
Correct Answer Improve quality
Your Answer Improve quality

True/False
Question Performance benchmarking does not involves comparison of financial ratios at the aggregate level.
Correct Answer False
Your Answer False

Multiple Choice Single Answer
Question Competitive benchmarking is usually conducted :-
Correct Answer Through third party research
Your Answer Through third party research

Multiple Choice Single Answer
Question Small groups forming a circle should consist of :-
Correct Answer Employees of different department related to the problem
Your Answer Employees of different department related to the problem

True/False
Question In cellular manufacturing system cell may consist of a single machine or more than one machine arranged in line.
Correct Answer True
Your Answer True

Multiple Choice Multiple Answer
Question Histograms are useful to :-
Correct Answer Measure the current pattern & extent of variation , Assess current conformance to specification & scope of improvement , Determine whether or not the process is in the state of control
Your Answer Measure the current pattern & extent of variation , Assess current conformance to specification & scope of improvement , Determine whether or not the process is in the state of control

True/False
Question Non-availability of files /document in time is a problem to be addressed by office TPM.
Correct Answer True
Your Answer True

Select The Blank
Question A control chart to exhibit counted data on number of defect is called ________.
Correct Answer c-chart
Your Answer c-chart

True/False
Question Fishbone analysis is used both in analysis & planning.
Correct Answer True
Your Answer True

Select The Blank
Question Inspection activity for semi finished & finished component should be ________ to reduce muda of transport .
Correct Answer Decentralized
Your Answer Decentralized

Multiple Choice Multiple Answer
Question Scatter diagram is used :-
Correct Answer To discover relationship between two associated sets of data , To display the relationship between two variables , To confirm anticipated relationship between two variables / associated sets of data
Your Answer To discover relationship between two associated sets of data , To display the relationship between two variables , To confirm anticipated relationship between two variables / associated sets of data

Select The Blank
Question U shape arrangement of layout provides the operator ________ degree of mobility.
Correct Answer 360
Your Answer 360

True/False
Question Chance causes can not be identified.
Correct Answer True
Your Answer True

Multiple Choice Multiple Answer
Question During the steps of Deming cycle of PDCA what is important?
Correct Answer Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success
Your Answer Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success

Multiple Choice Multiple Answer
Question Benefits of Quality maintenance are :-
Correct Answer Reduction in customer quality complaints , Reduction in inspection time
Your Answer Reduction in customer quality complaints , Reduction in inspection time

Multiple Choice Multiple Answer
Question Causes of Muda of transport are :-
Correct Answer Faulty layout , Over production
Your Answer Faulty layout , Over production

Multiple Choice Multiple Answer
Question Types of Poka-Yoke are :-
Correct Answer Prevention type Poka-Yoke , Detection type Poka-Yoke
Your Answer Prevention type Poka-Yoke , Detection type Poka-Yoke , Standards type Poka-Yoke

Multiple Choice Single Answer
Question Pie chart is also called as :-
Correct Answer Angular diagram
Your Answer Angular diagram

Multiple Choice Multiple Answer
Question The aim of education & training under TPM is :-
Correct Answer To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction
Your Answer To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction , To have multiskilled employees in all departments

Multiple Choice Multiple Answer
Question Material Supply on DSL basis helps :-
Correct Answer To eliminate handling , To reduce transporting , To reduce inspection
Your Answer To eliminate handling , To reduce transporting , To reduce inspection

Select The Blank
Question Poka Yoke designed to help operators to know immediately ________ of the defeat called detection type Poka-Yoke.
Correct Answer On occurrence
Your Answer On occurrence

Multiple Choice Multiple Answer
Question Typical examples of process benchmark are :-
Correct Answer Procurement procedures , Budgeting , Recruitment
Your Answer Procurement procedures , Budgeting , Recruitment

Multiple Choice Single Answer
Question The area enclosed under normal distribution curve between mean +2standard deviation is :-
Correct Answer 0.9545
Your Answer 1

True/False
Question Daily work management can also be extended to non manufacturing areas like procurement, QA, HRD etc.
Correct Answer True
Your Answer True

Match The Following
Question Correct Answer Your Answer

4 th level in six sigma organization Green Belts Green Belts

1 st level in six sigma organization Champions Champions

2 nd level in six sigma organization Master Black Belts Master Black Belts

3 rd level in six sigma organization Black Belts Black Belts


Select The Blank
Question ________ PDCA cycle is the systematic approach towards meeting the target.
Correct Answer Kaoishikawa
Your Answer Deming

Select The Blank
Question ________is serve as a stepping stone to TQM
Correct Answer ISO-9000 quality standard
Your Answer TPM

Select The Blank
Question Histogram is a diagrammatic presentation of the ________ distribution of characteristics such as strength, diameter, etc.
Correct Answer Frequency
Your Answer Frequency

Multiple Choice Single Answer
Question Through continuous improvement in the process & procedures, kobetsu-kaizen is continuously improve utilization of :-
Correct Answer Worker, equipment & material
Your Answer Worker, equipment & material

Multiple Choice Single Answer
Question Frequencies, values, tabulated in the frequency table, can be represented pictorially in the form of bar graph & this graph of frequency is called as :-
Correct Answer Histogram
Your Answer Histogram

Multiple Choice Multiple Answer
Question Muda of waiting is due to :-
Correct Answer Interrupted flow of work , Delay in movement of raw material from stores
Your Answer Interrupted flow of work , Delay in movement of raw material from stores

Select The Blank
Question CFT ( cross functional team ) consisting of ________
Correct Answer Operators, supervisors from different departments
Your Answer Operators, supervisors from different departments

Select The Blank
Question In PDCA cycle for benchmarking 'Identification of performance gap' is done in ________.
Correct Answer Checking
Your Answer Checking

Multiple Choice Multiple Answer
Question Management skill includes :-
Correct Answer Leadership , Motivation , Performance appraisals
Your Answer Leadership , Motivation

Multiple Choice Single Answer
Question Zero loss concept means :-
Correct Answer Zero accident, zero defect, zero breakdown
Your Answer Zero accident, zero defect, zero breakdown

True/False
Question Flow charts are drawn to identify deviations by observing actual & comparing with running process.
Correct Answer False
Your Answer False

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